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eXpert Milling Machine
 eXpertMill® VMC-0600 Maintenance Schedule
 Maintaining the Spindle
 Lubricating the eXpert CNC machine
Super Prolight
 Super Prolight's spindle will not turn on


 eXpertMill® VMC-0600 Maintenance Schedule
The table below shows the recommended schedule for maintenance.
 
Action                                                            Every use                 150 Hours              250 hours

Clean chips out of machine                                      X                            

Coat exposed surfaces with light oil                          X
Lubricate lead screws and and linear slides                                                       X
Check spindlebelt tension                                                                                                       X
 Maintaining the Spindle

The spindle belt is the only user serviceable part of the spindle:

Part

Maintenance required

Spindle circuit breaker

Reset if needed

Spindle belt

Adjust tension / replace when necessary as described below

Resetting the spindle circuit breaker

The spindle circuit breaker located inside the control box. In case of spindle overload, such as during a tool crash, the spindle breaker will trip. If that happens follow the procedure below to reset the circuit breaker:

  1. Shut down and unplug the machine.

Caution:

Avoid damage or personal injury!

Be ready to support the rear panel when removing the rear panel screws in the next step.

Do not allow the rear panel to drop onto the machine's cables.

  1. Remove the rear panel of the machine by removing the eight thumb-screws securing the panel to the machine housing.

  2. Locate the breaker labeled "Spindle" on the rear panel of the control box.

Note:

If the circuit has tripped, the switch will be in the "off" position - toward the machine. If the breaker switch is pointing away from the machine, it does not need to be reset.

  1. If the breaker has tripped, move the switch back to the "on" position.

  2. Replace the rear panel and secure it with the eight thumb-screws.

Changing the spindle speed range

The spindle has two speed ranges

To change the spindle speed range you must

  1. Change the spindle belt position.

  2. Configure the spindle speed in the control software machine setup program.

 

Changing the belt position:
  1. Remove the spindle head guard from the spindle head.

  2. Loosen the four screws on the spindle motor a few turns.

  3. Slide the spindle motor housing forward to loosen the spindle belt.

  4. Reposition the belt on the spindle pulleys as shown below to set the spindle speed range.

  5. Slide the motor housing toward the back of the machine to tighten the belt.

  6. Re-tighten the screws.

Configuring the spindle speed range in the setup program
  1. Be sure the control software is not running.

  2. Open the machine setup program.

  3. Set the spindle speed to the new speed range.

  4. Click OK to save the settings and close the machine setup program.

Adjusting the Spindle Belt

Maintenance Schedule

 Lubricating the eXpert CNC machine
Component Frequency Lubricant
Leadscrews                               150 hours intelitek part #39-0000-0058 TriGel lubricant       
Linear Slide Guide Rails     150 hours 3-in 1 oil  
                                                                  
Caution
Improper lubricant may damage the motion system components!
•  Use only the recommended lubricant on each mechanism as specified in the table.
 
Steps:
  1. Jog the cross slide and spindle to the extreme negative end of travel on all axes just before the limits are tripped.
  2. Remove the bellows covers from the base.
  3. To lubricate the leadscrew apply a bead of TriGel lubricant (intelitek part #39-0000-0058) evenly along the entire length of the screw.
  4. To lubricate the guide rails apply 3-in-1 oil to the guide rails on all axes.
  5. Replace the bellows covers.
  6. Distribute the lubricant by moving the machine to the limits on all axes.
 Super Prolight's spindle will not turn on
Solutions:
1) Check to see if spindle cable is plugged into the control box
2) Check spindle fuse in control box
3) Make sure the key on the control box is on the "on" status
 
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